Both Sold Separately. The main benefits of TOT! So you can see how this would add up. Download the plans for it as a SketchUp file: 1. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the maximum possible thickness. Did you know that slab flattening can be fun? Condition. So it leaves a remarkably good finish when its done. Include description. For comparison, I can generally flatten slab on the industrial planer/sander in about 5-10 minutes. With the slab in the box you can shim the slab to make the top of the slab as level as possible. May 21, 2019. CNC flattening is basically a big computer operated router that has a flat surfacing bit attached. Running with the grain greatly reduce tearout and give you a better finish that will require less sanding. Email. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the … At Slab Reaper Tackle we are God and family first. The first downside is the same as the CNC. No matter if you need to plane a small plank 40×30 cm or a huge slab 500×150 cm – the solution is always the same, TOT! Build the Router Sled. So for $20 I bought 8 little wheels and built my own jig out of scrap 5/4 and 3/4 Poplar and bought a 1 1/2” and 2” planing bit for my router. In this article we are going to discuss the different ways you can get your slab flat and ready for sanding and finishing. I have some live edge slabs I need to flatten and I am planning on using a variation of Nick Offerman's router sled: Rather than use solid lumber for the rails, I thought laminating (3) 3/4"x6"x96" sanded plywood would be more stable. Related: slab flattening jig router sled woodpeckers slab flattening mill. router sled compared to competitive products: It runs a grid back and forth a bunch of times until one side is perfectly flat. The downside for most of you, is that these planers cost over $50k, and are completely out of the reach of most everyone reading this. Normally to remove twists and cups, a decently equip shop will run one side of a board over a jointer, then the other through the planer. Flattening a large slab presents an unusual challenge, even for woodworkers who have a large planer or thickness sander, because one face of a slab still needs to be flattened before feeding it through one of these machines. This is especially useful for those slabs that are too twisted to run through a planer. Contact Us. Its also does and amazing job at removing those twists and cups better than any planer I’ve used. So your slab get planed, sanded to 80 grit, then sanded to 120 grit, all in one pass. Depending on how sturdy your sled is, it is possible to sag near the center. The upsides to a router sled are numerous. … 6. So I use the rigidity of the slab and shim under the 2×6’s so the runners will run … In late July of 2018, myself and my podcast partner, Brad Rodriguez, took a trip out to the desert to hang out with Mike Montgomery and Ben Uyeda at their summer home in Joshua Tree California. Overall width and weird grain changes make the use of a jointer and thickness planer impractical if not impossible. Marking a grid with chalk is a good way to track your progress and ensure you get the entire face. Therefore it is likely the cheapest option. The walls of the sled were made from 10ft long 2x8 boards that I cut to approximately 7” wide. The same generally goes for planing twisted and cupped slabs. For larger slabs, the 3/4″ ply can potentially sag under the weight and throw off the middle of the slab flattening. You can store they almost anywhere, and they can be built to any size. What I decided to do is build a slab flattening jig that allows me to flatten and stack the slabs so they will eventually be ready for use. The slab had a bit of twist and cup in it so I made this quick version of the router jig.It worked very nice and made very quick work of flattening the slab. So if your piece is longer than that you are going to have to run across the grain. Using the Slab Flattening Mill Pro is as easy as sliding your router across the wood slab and back, moving over a little less than the width of your cutter and repeating until … Synopsis: This shopmade router jig, designed by NBC sitcom star Nick Offerman, levels thick slabs to create Nakashima-style tabletops and other unique pieces. So I will likely have to build a giant sled just for this job. It essentially acts like a huge jointer, so slab is too twisted/warped/cupped to be flattened by a CNC. Once the slab is acclimated and to rough size it is time to build a planing sled. slabreaperjigs@gmail.com. You have bought a nice live edge slab from a local supplier, or other source. (The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). Step 1: Cut a Slot Into the Melamine. The second downside is that a CNC isn’t particularly fast. Proudly created with … So you found your perfect slab, ensured it is dried properly to your climate, and you’re finally ready to get it prepped and finished for daily use. By Matt. Three ways to flatten your slab, and which method is best. 8036876152 8036876152 ©2020 by Slab Reaper Jigs. I connected the sides using 2x4s that I … Under $30.00. Flattening with TOT! I also added a dust chute. Over $140.00. With smaller projects like a cutting board, you can absolutely do that, and I actually used that method in the second video. ReddIt. How to Make a Router Sled/Slab Flattening Mill. I have found that it’s best to shim evenly around the whole piece, rather than shim one side. The flattinging jig was fatured in a article on Nick Offerman in Fine woodworking. This is a great way for me to flatten work pieces that are too large … Featured My Shop Jigs Projects Shop Projects Uncategorized. By making 1/16” to 1/8” depth cuts, One or two passes and I can flatten a good size slab on both sides in 30 minutes to an hour depending on how bad it is. Twitter. Find the centre of the melamine, lengthways, and draw a line down the centre. If you router sled with any regularity it is worth it to come up with a good dust collection solution. It also works the fastest of any of the methods I’ll discuss. Free Shipping across Canada on orders of $150 or more Shop 24/7 for all your precision woodworking needs. The first thing you need to do is get your piece surfaced so both sides are nice and flat. Depending on how sharp your bit is, and how good your operator is, the CNC can cause small areas of tearout. Use the bottom edges of the bridge as a reference to make sure the slab is where you want it. But maybe one side is still roughsawn (right off the bandsaw, no planer). So my recommendation is to first ask your slab supplier if they can flatten both sides for you. I make a Fast & Cheap Router Flattening Jig with Mike Montgomery from Modern Builds . Unbranded (5) Items (5) see all. So don’t get impatient now. Follow along as I make a router sled/slab flattening mill. For the best finish, shim your slab so that it won’t move while you plane it. My first router sled made from simple angle-aluminum and wood block. Jun 03, 2018 Since you’re using a router instead of a planer-style cutterhead, tear-out is minimal…the surface will only need light sanding afterwards. Finally, they are not quite as precise as a CNC. With any luck they have a similar planer or wide belt. The first downside to the CNC is that it doesn’t leave quite as nice of a finish as the planer/sander. A client wants an 80” round table, which is bigger than any CNC I know of. This extra step of sanding the slab can be done for an additional cost. The problem with live edge slabs is that many are far too big to fit on a jointer. A jig saw can get the job done, as well, if needed. Home & Garden. At Campy's Designs we also provide services in mobile milling, slab flattening, timber framing and more. By Nick Offerman #222–Nov/Dec 2011 Issue. Slab Flattening Mill - 2x4 Capacity - (usually ships within 3 weeks) SKU: … ... One way is to use a router and a jig. Starrett: Micrometers, Gages, Machinist Tools, Force Measurement, Precision Granite, Video Measurement, Optical Comparators, Band Saw, Jobsite Tools.. The length of the melamine is determined by the width of the wood you want to flatten. Take a look at our kiln dried wood slabs for your next DIY project! router sled. If you have a really nice, thick piece of wood and it is too wide to go through your planer, how can you get faces of the wood smooth and parallel? Resulting in a perfectly flat board. Slab Flattening Jig November 2020 I have some 8/4, 6/4 and 5/4 rough sawn Oak, Mahogany, Walnut and Maple that's been sitting for awhile, Most of it is pretty straight but still needs flattening. A great technique for flattening the surface of large slabs and odd shaped cross-sections. You can hand-plane a slab, or try using a portable belt sander, … These CNC lines are not a huge obstacle to overcome, just a little time consuming when it comes to sanding. These last few steps are every bit as important as the steps we discussed in part one and two of this series. Since you don’t want to take too much off, but still get it perfectly flat. The Stone Coat Countertop Slab Jig is adjustable to fit most router bases (Router Not Included), we use a Surface Planing Router Bit (Not Included) and a router. You simply run your slab through the planer at a commercial shop, alternating sides, until you have a smooth piece of wood with no low spots. Now, assemble the whole jig using the bolts, washers, and nuts. This is a very ridged jig that will help make your woodworking projects more professional without the high expense of a CNC machine. I based my jig off of Nick Offerman’s design presented in Fine Woodworking’s Dec 2011 Issue No 222. The jig is just 3 pieces of plywood or MDF with a router bolted in the center. $30.00 to $140.00. The Woodpeckers Slab Flattening Mill Pro (and your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own woodshop. There are a few ways you can get your piece ready for sanding and I will discuss each of them below. Oh, and the sanders oscillate. Even a great CNC and operator will still leave a pretty evident grid line. Facebook. This jig is made with construction lumber, MDF, and plywood. Flattening: A good job for a jig. In my case I used a 1200mm strip of melamine in anticipation of any wide slabs in the future. Please note that the router will leave shallow lines from each pass, which will need to be sanded out before finish. I work with a lot of rough-sawn lumber and live-edged tree slices, like the one shown above. I make Nick Offerman's router jig to flatten huge slabs easily. In most cases, other than the Festool Router, it's necessary to remove the plate from the router base before screwing it to the sled base with the supplied screws. The commercial shop I rent time out has an exceptional 50” planer that also has two wide belt sanders built in. They are extremely inexpensive. I am in the progress of building a large table with a thick slab of spalted beech. 21673. The Woodpeckers Slab Flattening Mill is designed to accommodate a wide range of routers, including the Festool 1400 EQ. Most shops will charge at least $125/hr for CNC time. 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